Lighter Air-Fried Spicy Kettle-Chip Chicken Sandwich

Lighter Air-Fried Spicy Kettle-Chip Chicken Sandwich

The same legendary crunch and heat you love, now air-fried to perfection to keep it under 1000 calories without sacrificing the soul of the sandwich.

1hIntermediate4 servings

Equipment

Air Fryer
Rolling pin and gallon-sized bag
Meat mallet
Instant-read thermometer

Ingredients

4 servings

Zesty Lean Brine

  • 4 pieces boneless skinless chicken breasts, trimmed
  • 120 ml low-fat buttermilk
  • 30 ml Louisiana-style hot sauce
  • 5 g salt

The Smart Crunch Dredge

  • 120 g Spicy Kettle-Style Potato Chips, finely crushed
  • 60 g Panko breadcrumbs
  • 60 g all-purpose flour
  • 10 g cayenne pepper
  • 10 g smoked paprika
  • 5 g garlic powder

Assembly & Sides

  • 15 ml Avocado oil spray
  • 4 pieces Whole wheat or artisan sandwich buns
  • 45 ml Light mayonnaise, mixed with hot sauce
  • 20 g pickled jalapeño slices

Nutrition (per serving)

738
Calories
49g
Protein
59g
Carbs
27g
Fat
9g
Fiber
8g
Sugar
1310mg
Sodium

Method

01

Place chicken breasts in a gallon bag and pound to an even 1.5cm thickness with a meat mallet. This ensures fast, even cooking in the air fryer.

5mLook for: Uniform flat cutlets
02

Whisk the low-fat buttermilk, salt, and hot sauce. Submerge chicken and marinate for 20 minutes to tenderize without adding excessive fat.

20m
03

Crush the kettle chips in a bag. Combine crushed chips, panko, flour, and spices in a shallow bowl. The panko helps maintain crunch while reducing the total amount of oil-heavy chips needed.

10m
04

Preheat the air fryer to 190°C (375°F). Remove chicken from brine, dredge in the chip-panko mixture, pressing firmly. Lightly spray both sides of the chicken with avocado oil. Air fry for 12-15 minutes, flipping halfway through, until golden and the internal temperature reaches 74°C (165°F).

15mLook for: Deep golden brownFeel: 165°F internal temperature
05

Toast the buns. Spread a thin layer of the light spicy mayo on the bottom bun, add the chicken, and top with pickled jalapeños.

5m

Chef's Notes

  • By substituting panko for a portion of the kettle chips and using an air fryer, we cut hundreds of calories from fat while keeping the signature crunch.
  • Switching from brioche to a whole wheat bun saves about 100 calories per sandwich.

Storage

Refrigerator: 3 daysKeep in an airtight container; recrisp in the air fryer.

Freezer: 1 monthFreeze cooked chicken cutlets only.

Reheating: Reheat in air fryer at 350°F for 4-5 minutes.

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